S-7 Alloy Tool Steel  |  A-2 Alloy Tool Steel  |  AISI - 01 Alloy Tool Steel
 
Typical Analysis :
Carbon 1.00% Manganese 0.80% Silicon 0.30%
Chromium 5.25% Vanadium 0.20% Molybdenum 1.10%
 
Applications :
A-2 has been used for applications requiring extreme accuracy and safety in hardening, and when sections are heavy.
Typical applications included : Large Blanking Dies, Coining Dies, Rolls, Gauges, Forming Dies, Thread Roller Dies, Trimming Dies.
 
Heat Treatment :

Annealing : For annealing, the steel should either be packed in a suitable container, using a neutral packing compound, or placed in a controlled atmosphere furnace. Heat uniformly to 843 / 871 °C and cool very slowly in the furnace at a rate of not more than minus 6 °C per hour until the furnace is black. The furnace may then be turned off and allowed to cool naturally. This will produce a maximum hardness of 228 BHN.

Hardening : Heat the furnace to 940 / 969 °C, then place the tool in the hot furnace near the thermocouple. Let the tool heat 'naturally' to the furnace temperature, soak for 20 minutes plus an additional 5 minutes per inch of thickness and air quench.

Control of decarburization can be accomplished by using any one of the modern heat-treating furnaces designed for this purpose. If endothermic atmosphere are used, a dew point between +4 / 10 degree C is suggested. In older type manually operated exothermic atmospheric  furnaces, an oxidizing atmosphere is required. Excess oxygen of about 4 to 6%is preferred. If no atmosphere is available, the tool should be pack hardened or wrapped in stainless steel foil to protect its surface.

Tempering : The best combination of hardness and toughness is obtained by tempering A-2 at 204 °C.

 
EFFECT OF TEMPERING TEMPERATURE OF HARDNESS :
Air Cooled from 1725 degree F (940 degree C) (Temper 1 Hour at Temperature)
Tempering Temperature Rockwell C Hardness
°F °C
As hardened
300 149 59 / 61
400 204 57 / 59
500 260 55 / 57
600 316 52 / 54
700 371 51 / 53
800 427 51 / 53
900 482 51 / 53
1000 538 50 / 52
1100 593 43 / 48
1200 649 37 / 40
 
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